Perfect management of the CMMS database is a must to achieve the best from it.
It’s preferable to insert the most relevant and significant data into the CMMS system, ignoring the less important.
This will improve your organization’s performance and help your employees adapt quickly to new technologies.
Ignoring standardization and improvement of the CMMS database may lead to Data drift, often leading to uncontrolled chaos.
To help you manage your CMMS data properly, this blog discusses how to manage the CMMS database, including the most critical data and the best ways to achieve maximum benefit.
What is The CMMS Database?
The database is the heart of every CMMS. This intelligent system discovers, collects, and organises critical maintenance data, presenting asset health, lifecycle, and maintenance tasks to service teams and managers.
It also shows the equipment, materials, and resources. All this information is stored in the CMMS database to be accessible to maintenance managers.
CMMS systems store information about equipment availability and usage allowing managers to control maintenance operations from one place.
It is a communication tool that facilitates maintenance processes from a centralised platform.
This software connects maintenance teams and utility asset management.
This allows the CMMS to be adapted to mobile devices and tablets and used for remote work.
CMMS is continuously evolving to support cloud capabilities and enhance user data security.
Data should be on your CMMS Database.
Work Order Data
To use CMMS effectively, you need to insert work order information into its database to allow tracking of work order operations.
This information should include relevant work order data such as:
- Error analysis.
- Working data.
- Used Materials.
Remember, the more information it contains and the easier it accesses your system, the smoother your maintenance management is.
You need to add information that allows users to determine where machines are running efficiently.
Asset location data links work orders to equipment or specific locations.
This streamlines operations and enables better localisation of asset performance and asset lifecycle.
Including accurate asset record information in the CMMS is also essential.
Here are all the asset data you need to insert:
- Specification information.
- Service level agreement.
- Device ID, model number, and serial number.
- Installation date and purchase date.
- Security process.
- Preventive maintenance schedule.
- Measuring points.
- Warranty data.
This information helps you gain a holistic understanding of asset costs and asset downtime.
It allows you to formulate purchasing and budgeting decisions. It also enables organisations to make effective maintenance decisions.
CMMS inventory management capabilities make it easy to find and manage inventory, including obsolete parts and spares.
Such a feature saves a lot of money and time by keeping track of inventory and avoiding reordering lost elements and technician delays.
The information must be inserted into the inventory CMMS database, including the following:
- Component prices.
- Component suppliers.
- Component location.
- Special orders.
- Alternative components.
- Component numbers and details.
- Out-of-stock and in-stock items.
Work Resources Data
This information helps plan maintenance and track labour costs.
So, we recommend including reports and data about maintenance employees, managers and technicians.
These reports should include the following:
- Skill Levels and Qualifications
- Industry category
- Labour rates per hour or month
KPI metrics help you analyse the success of your maintenance system and know how the CMMS database improves your organisation.
This is why you should involve KPIs in the CMMS database.
The history of your facility and its machines can provide the insights needed for proper preventive maintenance by the CMMS. This data includes:
- Preventative maintenance (PM).
Accurate CMMS purchasing data helps control costs and track orders for new parts and materials.
This increases effectiveness and reduces costs and redundancy over time.
Here is the relevant purchasing data you need to insert into the CMMS database:
- Quote requests.
- Supplier master list.
- Orders history.
Factors contributing to CMMS database management failure
Even though you exist much effort into building a perfect CMMS database, you may get little in return.
The main reason is the wrong way you manage through.
Many factors contribute to the lousy database management, including:
1. Lack of training
You should ensure your employees have the proper training to get the most out of your CMMS database.
Training promotes the effectiveness of the CMMS, which directly impacts the integrity and effectiveness of the CMMS database.
2. Staff turnover
Experience and training are only sometimes lost when there is a change in staff.
Documenting everything you know is not practical, but you should regularly review and update your instructions and procedures.
Tasks and work instructions should also be reviewed annually, and the information in the CMMS database should reflect the current practice.
3. Lack of database review
You should review your CMMs database regularly and ensure everyone is doing their duties properly.
You should also check CMMS security settings and your user ID and password. This should be done continuously.
Use the power of CMMS as a saving tool. It runs effectively.
4. Outdated system
The computer world is constantly evolving. So, you’ll need to ensure your CMMS software is well-planned and updated regularly.
CMMS upgrades will fix system bugs and other errors to help maintain your database more effectively.
A CMMS (Computerized Maintenance Management System) database is a centralized repository of all maintenance-related data for an organization’s physical assets. It stores information about assets, work orders, inventory, maintenance history, and other relevant data. This data can be used to track asset performance, identify potential problems, optimize maintenance schedules, and improve regulatory compliance.
Key components of a CMMS database:
Asset Information: This includes details like asset type, manufacturer, model number, serial number, location, and acquisition date.
Work Order Management: This tracks work orders, including their creation, assignment, completion, and associated costs.
Inventory Management: This tracks inventory levels for spare parts and other maintenance-related items.
Maintenance History: This includes records of past maintenance activities, such as repairs, inspections, and replacements.
Document Management: This stores documents related to assets, such as manuals, drawings, and certifications.
Performance Analytics: This provides insights into asset performance, such as uptime, downtime, and failure rates.
Benefits of a CMMS database:
Improved asset visibility: A CMMS database provides a centralized view of all asset information, making it easier to track and manage assets.
Enhanced decision-making: By analyzing maintenance data, organizations can make informed decisions about asset maintenance and replacement strategies.
Reduced downtime: Predictive maintenance based on data analysis can help prevent unexpected breakdowns and reduce downtime.
Cost savings: Optimized maintenance schedules and inventory management can lead to cost savings.
Improved regulatory compliance: CMMS databases can help organizations track and document maintenance activities to comply with industry regulations.
In summary, a CMMS database plays a crucial role in asset management by providing a centralized repository of maintenance data, enabling organizations to make informed decisions, improve asset performance, reduce costs, and ensure regulatory compliance.